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Automatic grouting station

The automatic grouting station integrates a mixer, a circulating pump, and a grouting pump. The high-speed vortex mixer ensures fast and uniform mixing, and the water and cement are quickly mixed into a uniform slurry. The slurry is then transported to the grouting pump to ensure continuous mixing and grouting operations. The automatic grouting station integrates a distributor and a PLC control system, the material ratio can be freely adjusted, the structure is compact, there are few spare parts, and the maintenance cost is low.

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Recently, the UAE deep foundation pit water-stop curtain project, due to the high groundwater level in the desert area and the strong fluidity of the sandy strata, the traditional process is prone to collapse. The customer ordered our fully automatic grouting station, which is combined with a high-pressure grouting pump to achieve efficient slurry preparation and precise grouting, and 72 hours of continuous high-intensity grouting operations, which significantly improved the construction efficiency and quality assurance of the project.

Bentonite slurry dosing plant
Bentonite slurry dosing plant

The specific parameters of the automatic grouting station are as follows:

Name Data
Model HWGP1200/1200/2X75/100PI-E
Mixer Capacity 1200L
W/C ratio 0.5~1
Agitator Capacity 1200L
Power 3.0Kw
Circulation pump Power 15KW
Rate Rev. 1800r/min
Flow 850L/min
Screw feeder Power 7.5KW
Delivery volume 40t/h
Water supply Tank capacity 950L
Water pump 50ZX20-30 (4.0KW)
Flow@head 20m3/h@30m
Additive supply Tank capacity 150L
Additive pump 25SFBX-8 (0.25KW)
Flow@head 2m3/h@8m
Air Supply Air compressor V-0.25/8 (2.2KW)
Exhaust volume 0.25m3/min
Grouting pump

(2X1set)

Model GGH75/100PI-E
Piston diameter 100mm
Piston stroke 150mm
Low pressure@Flow 0-50bar@0-75L/min
High pressure@Flow 0-100bar@0-40L/min
Power 11Kw
Dimension(without screw feeder) 4770×2250×2370mm
Weight 3880Kg
Note: We can customize according to your requirements.
Compact cement injection plant
Compact cement injection plant

The automatic grouting station integrates a mixer, a circulating pump, and a grouting pump. The high-speed vortex mixer ensures fast and uniform mixing, and the water and cement are quickly mixed into a uniform slurry. The slurry is then transported to the grouting pump to ensure continuous mixing and grouting operations. The automatic grouting station integrates a distributor and a PLC control system, the material ratio can be freely adjusted, the structure is compact, there are few spare parts, and the maintenance cost is low.

Automatic grouting station
Automatic grouting station

Henan Wode Heavy Industry Co., Ltd. has always focused on the research and development of automatic grouting stations and holds more than 10 patented technologies. Our grouting equipment covers high-pressure grouting pumps, automatic grouting station, fully automatic grouting mixer, container-type automatic grouting systems and supporting equipment, which are widely used in tunnel support, mine waterproofing, building reinforcement, water conservancy and hydropower engineering fields, providing efficient solutions for structural stability and disease repair under complex geological conditions.

Bentonite Mixing Injection system
Bentonite Mixing Injection system
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