Electric refractory shotcrete machine for cement plant

The tundish spraying machine for molten metal utilizes a continuously working mixer to ensure an always homogenous mix, featuring an adjustable, controlled water-material proportion for precision. The wet material is conveyed constantly, and the adjustable pressure allows for a long lifetime, with an adjustable screw pump in case of wear. The tundish spraying machine’s use of high-quality materials results in few wearing parts and low wear, contributing to the durability and reliability of the machine. During the spraying process, there is no dust rising, ensuring a clean and safe working environment. All machine parts that have been in contact with wet mortar refractory can be cleaned quickly and easily.

Henan Wode Heavy Industry Co., Ltd is a leading high-performance Spraying Gunite Gunning Refractory Cement Sprayer manufacturer. Our refractory cement sprayer can efficiently spray refractory, Gunite, and cement in high-temperature environments, and is widely used in kiln lining, rotary kiln maintenance, metallurgical furnace repair, and other fields to ensure the durability and accuracy of the project. The gunning machines are available in various standard models, such as 3m3/h, 5m3/h, 7m3/h, 9m3/h, etc., and support deep customization according to customers’ needs to fully adapt to projects of different scales.

Mobile refractory gunite shotcrete machines are designed to meet the special needs of refractory castable applications. Compared with traditional dry-mix spraying equipment, our mobile refractory gunite machine has the following outstanding features: small rebound, low dust emission, optimized water addition, uniform mixing, higher density and strength of refractory materials, and significantly reduced material waste.

To further enhance the performance of the compact electric engine refractory shotcrete machine, we have introduced a design innovation in the rotor. Specifically, we have replaced the traditional circular holes with sector holes. This modification increases the rotor’s volume, allowing it to handle larger volumes of refractory material. Additionally, it decreases the friction area, which means that the rotor can operate at a lower speed while maintaining the same output. This not only extends the lifespan of the rubber sealing plate but also helps to keep the motor power consumption lower, contributing to overall energy efficiency.

As a refractory gunning machine supplier, our 3m3/h concrete spraying gunning machine for refractory dry-mix shotcrete is equipped with an ABB frequency converter, a high-pressure water pump, and an innovative pre-wetting nozzle.

The big size tunnel refractory gunite machine boasts three core advantages, making it the preferred equipment for tunnel refractory construction.

1. Low rebound, low dust, and environmentally friendly and efficient.

2. Reduced additive water volume ensures stability.

3. Improved density and strength, extending service life, and ensuring long-term tunnel safety.

Henan Wode Heavy Industry Co., Ltd., a professional dry refractory shotcrete machine factory in China, now offers dry refractory shotcrete machines directly to the market, eliminating intermediaries and providing customers with cost-effective equipment.

The tundish gunning machine is specially designed for repairing tundish in steel mills and is used to spray refractory slurry evenly. It’s core component-250 continuous mixer and vertical screw pump 2L7 work together to ensure the uniform mixing of high-quality refractories, thus achieving an efficient and economical pot and bowl coating effect.

This 3m³/h refractory shotcrete machine utilizes a pure electric drive, offering stable output and energy-saving and environmentally friendly features. Its 3 cubic meters per hour spraying rate meets the demands of rapid refractory spraying for industrial furnace linings. During masonry and repair operations in high-temperature furnaces, it ensures uniform refractory adhesion, effectively improving the furnace’s thermal insulation and erosion resistance, and extending the equipment’s service life.

Shotcrete pumping type refractory spraying machine is specifically engineered for refractory castable applications. Compared to conventional dry-mix spraying machines, it offers significant advantages, including reduced rebound rates, minimized dust generation, lower water addition requirements, enhanced density and strength of refractory materials, and substantial reduction in material waste.

The refractory lining spray system for tundishes employs a continuously operating mixer to achieve a consistently homogeneous mix, facilitated by adjustable controls for precise water-material proportions. The refractory lining spray system maintains a constant flow of wet material, while its adjustable pressure mechanism, along with a replaceable screw pump to accommodate wear, ensures long-lasting performance. The utilization of high-quality materials minimizes wear on parts, reducing the need for frequent replacements.

Tundish gunning machines supplier offers a highly sophisticated integrated system combining a mixing unit, a pumping mechanism, and a gunning unit, specifically designed for the application of refractory materials for Tundish repairs in steel mills. The pairing of our state-of-the-art continuous mixer and vertical screw pump ensures a uniform blend of high-quality refractory masses, facilitating an efficient and economically viable coating of Tundishes. This tundish gunning machine is prevalent in contemporary steel mills equipped with continuous casting facilities, guaranteeing uninterrupted operational flow.

This electric power refractory gunite shotcrete machine, equipped with a high-pressure water pump system, achieves precise, efficient, and environmentally friendly refractory spraying.

HWZ-1.5ER Refractory gunning gunite machine is specifically designed for refractory dry mix shotcrete applications, as well as for concrete shotcrete application. With this refractory gunning gunite machine, you can get low dust and high performance spraying flow in nozzle. HWZ-1.5ER Refractory gunning gunite machine is straight chamber rotor type refractory gunning machine.

The tundish spray coating machine is specially designed for the application of refractory slurry in the tundish repair process in steelmaking plant. This advanced system seamlessly combines the 250 continuous mixer with the vertical screw pump 2L7 to ensure the high-quality mixing of high-quality refractories, thus coating soup plates efficiently and economically.

In the field of subway tunnel construction, refractory shotcrete machine for subway tunnels is a key equipment, which plays a vital role in ensuring the integrity and durability of tunnel structure. One of the advantages of the refractory shotcrete machine for subway tunnels produced by our company is that it integrates advanced technology to automatically clean the blockage of the conveying line. By combining PLC (programmable logic controller), VFD (variable frequency driver) and air pressure sensor, we developed a system that can detect and clear obstacles in real time. This ensures the smooth and continuous flow of fire-resistant shotcrete materials, minimizes downtime and improves efficiency.

Henan Wode Heavy Industry Co., Ltd. specializes in tunnel refractory shotcrete machinery for sale. This tunnel refractory shotcrete machinery has been successfully exported to countries worldwide, including Russia, Kazakhstan, Tajikistan, Kyrgyzstan, the United States, the United Kingdom, Mexico, Spain, Poland, Singapore, the Philippines, and Vietnam. We sincerely invite friends from all over the world to visit our factory and exchange ideas! Leave a message now to get more information about our tunnel refractory shotcrete machinery.

The refractory gunite equipment offers a variety of rotor body and steel rotor plate options, making it easy to repair various types of refractory materials, such as clay bricks and high-alumina bricks. It is suitable for the maintenance and construction of a wide range of equipment, including industrial kilns, steelmaking converters, and hot blast furnaces.

The 3m3/h refractory coating guniting equipment can precisely control coating thickness, ensuring uniform spraying and strong adhesion, effectively improving the efficiency and quality of refractory coating application.
As a refractory coating guniting equipment manufacturer, before we send you a quote, please let me know the following questions:
1. What project will you use this guniting machine for?
2. What is your desired output? 3m³/h, 5m³/h, 7m³/h, or 9m³/h?
3. Drive type? Electric, pneumatic?
4. Do you have any other special requirements for this guniting machine?

The dry refractory shotcrete machine has become a staple in the industry for lining kilns, boilers, furnaces, and undertaking concrete building repairs. This versatile equipment boasts an array of advanced features that make it an ideal choice for various applications. Here are the notable characteristics of the dry refractory shotcrete machine.

Designed to meet the demanding requirements of coal mine tunnel dam construction and maintenance, our refractory shotcrete machines offer unmatched performance in safety-critical applications. Tailored for underground mining environments, the refractory shotcrete machine for coal mine tunnel dam pools outperforms conventional systems by combining low rebound, dust suppression, precise water control and high-strength refractory bonds, ensuring durability and reliability in demanding conditions.

The shotcrete spray refractory gunning gunite machine is widely used in applications such as metallurgical refractory spraying (such as the construction and repair of refractory layers on blast furnaces and hot blast furnaces), underground concrete spraying (support and lining of tunnels and mines), and building repair and reinforcement (rapid spraying of walls and structural components).

HWTS-40E/S tundish gunning spraying machine is a professional equipment integrating mixing, pumping, and spraying technology, which is specially designed for tundish repair operation in steel mills, specially optimized for uniform spraying of refractory slurry. The ingenious combination of its core component-250 continuous mixer and vertical screw pump 2L7 ensures the extreme uniformity of high-quality refractories in the mixing process, which is very important for realizing efficient and economical coating of pots and bowls.

Henan Wode’s refractory dry mix shotcrete machine for sale has served 100+ countries around the world. Typical cases include:

Steel Plant: Customize the 5m3/h pneumatic refractory dry mix shotcrete machine model for Korean customers, complete the rapid repair of furnace lining, and reduce the loss of shutdown;

Water conservancy project: A 3m3/h electric refractory dry mix shotcrete machine was provided for the South American tunnel project, and the daily average construction efficiency was increased by 40%.

Refractory gunning machine for tundishes is an integrated system of mixing devices, pump devices, and spraying devices. This highly developed equipment is specially designed for spraying refractory slurry and is the basic equipment for repairing and maintaining chutes in steel mills. The innovative combination of 250 continuous mixer and vertical screw pump 2L7 not only ensures the thorough and uniform mixing of refractories but also ensures the highest quality of the final slurry. In turn, it is helpful to realize the efficient and low-cost tundish coating process and optimize the material use and operation efficiency.

HWZ-3ER/S 3m3/h castable refractory dry mix concrete gunite machine is a straight-chamber rotor-type refractory gunning machine designed to meet the rigorous demands of the industry. One of the standout features of the HWZ-3ER/S 3m3/h castable refractory dry mix concrete gunite machine is its variable output with a variable-frequency drive. This innovative technology allows you to adjust the machine’s output to match your specific needs, ensuring optimal performance and material utilization. Whether you’re working on a small-scale project or a large-scale industrial application, our gunite machine can be tailored to suit your requirements.

When it comes to mobile portable refractory gunning machine for industrial kilns inner, Henan Wode Heavy Industry Co., Ltd. is a professional Chinese supplier dedicated to providing high-quality gunning machines for industrial thermal engineering projects.

The output 3m3h refractory small shotcrete machine offers a choice of rotor bodies and steel rotor plates of varying specifications, easily adapting to the needs of gunning various types of refractory materials and offering a wide range of adaptability. The single-bolt clamping system simplifies assembly, disassembly, and maintenance, reducing downtime and improving operational efficiency. Furthermore, the high-level hopper, equipped with an electric vibrator, ensures smooth material discharge and prevents blockages. The dust cover effectively isolates dust generated during operation, creating a cleaner and safer working environment for operators, balancing practicality and user-friendliness.

The 5m³/h refractory dry mix concrete shotcrete machine (model: HWZ-5ER) is a large-scale machine specifically developed for refractory dry-mix concrete shotcrete applications, and is also suitable for concrete spraying. Utilizing advanced technology, this machine offers low dust emissions and a high nozzle flow rate during operation, effectively ensuring environmental friendliness and consistent spraying results on construction sites.

Henan Wode Heavy Industry Co., Ltd. is a professional refractory dry mix gunning machine supplier. With extensive experience and technical expertise in refractory equipment, we are committed to providing customers with a full range of high-quality refractory gunning machines and refractory mixers.