On the 1st, our company received an inquiry from a Mexican customer regarding the HWF30 cellular lightweight concrete block machine. The customer specifically requested equipment capable of producing structural CLC blocks with a density of 1200–1400 kg/m³, and raised detailed questions regarding equipment technical parameters, mold compatibility, material compatibility, spare parts supply, pricing, and logistics.
As a professional manufacturer deeply rooted in the
lightweight foam concrete machine field, our company immediately conducted a comprehensive review and responded to the customer's concerns with rigorous technical support and a complete service plan, fully demonstrating our core product competitiveness and sincere commitment to cooperation. If you are also looking for a suitable cellular lightweight concrete block machine, please read the following carefully, as it will greatly help you make your selection.
Addressing 25 core questions raised by our clients, our company provides authoritative answers based on the mature technology system and extensive project experience of the HWF30 cellular lightweight concrete block machine, comprehensively matching our clients' production needs:
I. Cellular foam concrete machine Technical Parameters: High Efficiency, Stability, and Precise Adaptation to Structural Production
1. Actual Production Capacity: When producing blocks using sand and cement, the actual production capacity can reach 30 m³/h, perfectly covering the client's expected demand of 25–30 m³/h. The production capacity is stable and controllable, ensuring efficient large-scale production.
2. Density Adaptability: The GF30 cellular foam concrete machine can precisely produce foamed concrete with a density of 1200–1400 kg/m³. The product performance fully meets the strength requirements of structural blocks and has been verified in multiple engineering projects, complying with relevant international standards for structural building materials.
3. Mixing System: Equipped with a vertical dedicated mixer, it boasts high mixing efficiency and uniform mixing. Through a special mixing blade design, it effectively maintains the stability of the foam during the sand and cement mixing process, preventing foam breakage that could lead to uneven product density and ensuring the quality of the formed blocks.
4. Pumping System: Utilizes a rotor/stator pump, boasting powerful conveying capacity. Specifically designed for high-density foamed concrete, it ensures smooth material transport, eliminates the risk of pipe blockage, and meets the production needs of customers' structural blocks.
5. Production Videos: Our company possesses numerous real-time production videos of the cellular lightweight concrete block machine. After contacting the customer, we will send them to their designated email address for review as soon as possible.
6. Foam Generator: Supports precise adjustment, stably producing foam with a density of 65–80 g/L, perfectly matching the customer's target parameters. It features high foaming efficiency and excellent foam uniformity, providing a core guarantee for product density control.
7. Power Configuration: The standard voltage of the
electric lightweight concrete block machine is 380V, 3-phase, with a power consumption of 30KW. Adjustments can be made according to the customer's local voltage. A diesel-powered version is available upon request, adapting to different site power conditions and enhancing equipment flexibility.
II. Block Production Molds: Customized Support, Combining Quality and Convenience
1. Mold Supply: We can accurately provide block molds in two sizes: 600*250*150mm and 550*275*300mm. The best results are achieved when used with compatible equipment. High-resolution photos and usage videos of the molds will be sent along with the technical documentation.
2. Mold Parameters: The molds are made of manganese steel, which is wear-resistant and durable. The locking/clamping system uses a double-fixed design of threaded locking and snap-fit, ensuring good sealing performance, convenient operation, and preventing slurry leakage during the molding process.
3. Sample Molds: We support customers purchasing one sample mold of each size for local replication, facilitating subsequent expansion of local production capacity.
4. CAD Drawings: We can provide a complete set of mold CAD design drawings (after purchase), including detailed dimensional parameters, structural principles, assembly requirements, etc., to help customers accurately replicate and maintain the molds.
III. Foaming Agent Selection: Scientific Adaptation for Optimized Production Efficiency
1. Recommended Foaming Agent: Synthetic foaming agents are recommended. These agents offer strong compatibility and stable foaming. At a density of 1200–1400 kg/m³, the foaming agent consumption is 0.8–1.2 kg per cubic meter of foamed concrete. The product is environmentally friendly and pollution-free, meeting international environmental standards.
2. PCE Compatibility: The
cellular lightweight concrete block machine is fully compatible with polycarboxylate superplasticizers (PCE). The recommended dosage is 0.8–1.2‰ of the cementitious material mass. Our company can provide matching high-quality PCE products to ensure material compatibility and production efficiency.
3. Fiber Compatibility: Supports the addition of 3–6 mm polypropylene fibers or glass fibers, with a maximum dosage of 3 kg per cubic meter of concrete. Adding these fibers significantly improves the crack resistance and toughness of the blocks, meeting the performance enhancement requirements for structural applications.
4. Sand Requirements: 0–5 mm washed sand is recommended. This sand has a reasonable gradation and low impurity content, ensuring stable concrete strength. The customer's existing 0–5 mm washed sand is perfectly suitable, and no additional sand type change is required.
5. Optimized Mix Proportion: Based on the customer's production capacity requirements of 1000 blocks/day, 2000 blocks/day, and 5000 blocks/day, and combined with a density standard of 1200–1400 kg/m³, three optimized mix proportion schemes for foaming machine production have been developed. These schemes cover the precise proportions of cement, sand, water, foaming agent, PCE, and fiber, and will be provided with the technical documentation.
IV. Cellular lightweight concrete block machine Spare Parts and Additives Supply: Comprehensive Support for Worry-Free Production
1. One-Year Spare Parts List for Cellular Foam Concrete Machine: Includes a complete set of easily damaged and critical spare parts, such as rotors, stators, pump seals, delivery hoses (Φ64×10m and other specifications), core components of the foam generator (foaming heads, filters, etc.), and electrical components (contaminants, sensors, etc.), comprehensively covering the spare parts needs for one year of operation of the foaming machine.
2. Spare Part Kits: Complete one-year spare parts kits are available, with separate quotations, clearly listing the details and unit price of each spare part for customers to understand and choose from.
3. Annual Additive Supply: One-year additive supply plans are available, including foaming agents, molds, etc.
V. Foaming Machine Pricing and Logistics: Transparent, Standardized, and Efficient Fulfillment
1. FOB Price: The FOB price for one cellular lightweight concrete block machine + two sets of molds + one-year spare parts kit will be detailed in the official quotation, including the detailed unit price of each product, the total price, and the cost breakdown, ensuring transparent and traceable pricing. For details, please provide your email address and contact us:
E-mail: info@wodetec.com
WhatsApp: +86-19939106571
2. Delivery Time: After receiving the customer's prepayment, production, testing, and packaging will be completed within 30 working days to ensure on-time delivery.
3. Warranty Period: Our
lightweight foam concrete machines offer a 12-month warranty. During the warranty period, if the equipment experiences non-human-caused quality problems, free repair and spare parts replacement services will be provided to ensure long-term stable production for our customers.
4. Installation Support: We provide remote installation guidance services, assisting customers in completing the entire process of equipment installation, commissioning, and trial production through video calls, online guidance, etc., ensuring rapid production commencement.
5. Technical Documentation: Complete product manuals, technical drawings, production videos, and other materials for the lightweight foam concrete machine have been compiled and will be sent to the customer's designated email address immediately.
The HWF30 cellular lightweight concrete block machine is a core product developed by our company based on years of industry experience and international market demands. It features stable material conveying with minimal fluctuations. Equipped with a fully automatic batching control system, it can precisely control the mixture ratio and easily adjust concrete density. Featuring both caster wheels and road wheels, it offers flexible movement and positioning, adaptable to various production site requirements. Thanks to its superior performance, stable production capacity, and comprehensive after-sales service, this electric lightweight concrete block machine has been exported to many countries and regions worldwide and is widely used in structural block production, building insulation projects, and other fields, gaining consistent customer recognition.
Whether you are a startup or a large-scale manufacturer, our extensive industry experience and customization capabilities allow us to provide the most suitable foamed concrete production solution. We look forward to hearing from Mexico about our
cellular lightweight concrete block machine.
